Tuesday, December 16, 2025

Cleanroom Ceiling Panels: Technical Excellence for Safe, Controlled Environments

 


Cleanroom Ceiling Panels play a critical role in maintaining contamination-free environments across industries such as pharmaceuticals, biotechnology, healthcare, electronics, and laboratories. Designed for strength, hygiene, and seamless integration with HVAC and electrical systems, modern clean room ceiling panels ensure compliance with stringent cleanroom standards while offering long-term durability and flexibility.


What Are Clean Room Ceiling Panels?

Clean room ceiling panels are precision-engineered panels used to form the ceiling system of a cleanroom. These panels are available in walk-on and non-walk-on configurations and are manufactured using powder-coated GI, pre-painted GI, or stainless steel sheets on both sides, with high-performance insulation infill. The panels are supported by wall panels and suspension rods, creating a robust and perfectly sealed ceiling structure.

Technical Description

Cleanroom Ceiling Panels are manufactured in plank form with a standard width of 1200 mm, while the length is customized as per project drawings and cleanroom layout. Each panel is integrated with a peripheral GI profile to ensure rigidity, alignment, and airtight installation.



Material of Construction

  • Skin Options:

    • PCGI / PCGI (GPSP)

    • PPGI / PPGI

    • Stainless Steel / Stainless Steel

  • Structural Framework:

    • GI framework for enhanced strength and stability

  • Sheet Thickness:

    • 0.5 mm, 0.6 mm, and 0.8 mm

  • Coating Thickness:

    • Powder Coating: 60–80 microns

    • Pre-Coating: 30–35 microns

Insulation Options

Depending on cleanroom performance requirements, Clean Room Ceiling Panels can be supplied with different insulation materials:

  • PUF: Density 40 ± 2 kg/m³

  • PIR: Density 48 ± 2 kg/m³

  • Rockwool: Density ranging from 96 kg/m³ to 144 kg/m³

These insulation options provide excellent thermal efficiency, fire resistance, and acoustic performance.

Dimensions & Thickness

  • Panel Width: 1200 mm

  • Panel Height: As per cleanroom layout

  • Panel Thickness: 35 mm, 50 mm, 80 mm, and 100 mm

Load Carrying Capacity

Cleanroom Ceiling Panels are engineered to handle loads ranging from 75 kg to 250 kg per square meter, making them suitable for lighting fixtures, filters, ceiling-mounted HVAC components, and maintenance access in walk-on ceilings.


Sealing & Hygiene

  • Sealant: Food-grade silicone applied on both sides of the panels

  • Gap Control: Panel gaps maintained at not more than 4 mm to prevent particle accumulation and air leakage

This ensures high levels of cleanliness, airtightness, and compliance with GMP and ISO cleanroom norms.

Installation & Support System

  • Support: Wall panels and suspension rods

  • Hanging Arrangement:

    • Panels suspended using suspension rods with adjustable turnbuckles

    • Anchored securely to the RCC slab for precise leveling and long-term stability

Design Flexibility

  • Panel Type: Progressive and Non-progressive

  • Color Options: Standard RAL 9002, with additional colors available from the RAL chart

  • Cutout Provisions:

    • HVAC and electrical cutouts can be provided with C-type flashing for neat, sealed integration

Why Choose High-Quality Cleanroom Ceiling Panels?

  • Superior contamination control

  • High load-bearing capacity

  • Seamless integration with cleanroom services

  • Customizable dimensions, insulation, and finishes

  • Long service life with minimal maintenance


Conclusion

Cleanroom Ceiling Panels are an essential component of a reliable cleanroom infrastructure. With advanced materials, precise engineering, and flexible design options, these panels ensure structural integrity, hygiene, and compliance with international cleanroom standards. Choosing the right clean room ceiling panels is a crucial step toward achieving efficient, safe, and contamination-controlled environments.


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